High Accuracy Corrosion Resistant Vibration Fork Level Switch
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High Accuracy Corrosion Resistant Vibration Fork Level Switch

The MG8400 vibrating fork level switch offers maintenance-free, plug-and-play level detection for liquids, slurries, powders, and highly corrosive media. Its piezoelectric tuning fork ensures accurate switching regardless of flow rate, foam, or vessel agitation, while the compact modular housing accepts both AC and DC power supplies. With hazardous-area approvals, IP67/IP68 protection, and all-welded 316L stainless steel or alloy wetted parts, it delivers dependable performance in oil & gas, chemical, power, and food-processing applications.
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  • MG8400 Series

Product Features

Plug-and-Play Maintenance-Free Operation

The MG8400 requires no on-site calibration or debugging after installation, eliminating routine maintenance. Its piezoelectric tuning fork continuously vibrates at natural frequency, delivering reliable switching without being affected by medium flow rate, foam, or vessel agitation. This design significantly reduces total cost of ownership and downtime in continuous processes.

Universal Media Compatibility

Engineered for liquids, slurries, powders, solid particles, and sheet-like media, the MG8400 also withstands highly corrosive fluids such as strong acids and alkalis. The switching performance remains stable regardless of changes in dielectric constant, bubbles, pressure, temperature, or gas-phase composition. This makes it a single solution for diverse and demanding process conditions.

Dual Power Input with Clear LED Indication

The modular electronic unit accepts 24VDC or 220VAC dual power supply, offering excellent universality across different plant infrastructures. A bright red/blue LED on the housing provides clear local status indication, allowing operators to instantly distinguish between alarm and normal conditions even in poor lighting.

Ruggedized Construction for Extreme Environments

Built with a high-pressure cast aluminum or stainless steel housing rated to IP67/IP68, the MG8400 resists moisture, vibration, temperature shocks, and mechanical impacts during transport or installation. Wetted parts are available in 316L SST, titanium, or Hastelloy C-276, ensuring long-term durability in corrosive and abrasive applications.

Certified Safety for Hazardous Areas

The MG8400 carries NEPSI, CNEX and SIL certifications, making it suitable for flammable and explosive atmospheres. It incorporates reverse-polarity protection and anti-RF interference circuitry, ensuring safe and stable operation in electrically noisy industrial environments.

Technical Specifications

General Specifications
Product

MG8400C Vibrating Fork Level Switch (Regular type)

MG8400E Vibrating Fork Level Switch (Extended type)

Measurement ParametersLiquid level and material level (flake, powder, particle)
Case StructureSingle Chamber
Case Material

High pressure cast aluminum or stainless steel

DensityLevel≥500kg/m3
Viscosity≤0.4Pa·S
Cable Entry3/4"NPT
Electric
Input Voltage24VDC or 220VAC, protection against polarity reversal.
Output Signal

Relay two sets of normally open and normally closed contact switch outputs (contact capacity 220VAC 5A, 24VDC 5A)

2-Wire system normal current 8mA, alarm current 16mA switch output

Damping2 Seconds
Lightning  Protection DeviceMeet the requirements of EN61000-4-4 (GB/T17626.4) severity level 4 and  EN61000-4-5 (GB/T17626.2) severity level 4
Ambience
Operation Temp.

-40~302℉ (-40~150℃)

Ambient Temp.-40~176℉ (-40~80℃)
Storage Temp.-40~176℉ (-40~80℃)
Humidity0~100% Relative humidity
Pressure
Operation Press.

0~63bar (0~6.3MPa)

Measurement Performance
Accuracy±2mm
The error caused by every 1 ℃ change in ambient temperature is less than 0.01% of the measurement distance
Monitor/Local Indicator
Process DisplayLED red/blue indication
Explosion-proof Certification
FMAmerican Industrial Association Certification
CEXExplosion-proof
CEIIntrinsically safe
CSACanadian Standards Association
IEIIS International Mechanical and Electrical Commission
SILSIL
Probe/Fork Body
Insertion Length 3.9"~118" (100~3000mm)
Machinery
Material316LSST, 304SST, 316SST, titanium, Hastelloy C-276, montmorillonite, graphite materials, etc
ThreadThread size 1"NPT
SealingFactory sealing
Ingress ProtectionIP67/IP68
EMCIf installed in a metal container or stationary tube, in accordance with EN61326-1 (1997), the revised provisions specifically for Class A1A equipment in the workplace


Product Application

The MG8400 Series Vibrating Fork Level Switch is designed for reliable level control of liquids, slurries, powders, and solid particles in both open and pressurized vessels. Featuring maintenance-free operation, no on-site calibration, and immunity to flow rate, foam, and agitation, it provides accurate switching signals across extreme process conditions. With IP67/IP68 protection, NEPSI, CNEX and SIL certifications, and wetted parts in 316L stainless steel or Hastelloy C-276, the MG8400 is ideal for hazardous and corrosive industrial environments.

Oil & Gas Industry

In oil and gas processing, the MG8400 is used for level control in storage tanks, separators, and process vessels containing petroleum, liquefied gas, and hydrocarbon slurries. Its explosion-proof certifications ensure safe operation in hazardous areas, while the tuning fork design remains unaffected by turbulent flow or vibration from nearby equipment.

Key advantages:

  • NEPSI / CNEX / SIL hazardous area compliance

  • Unaffected by medium flow rate and vessel vibration

  • Wetted materials: 316L SST / Hastelloy C-276

Chemical & Petrochemical Industry

In chemical processing, the MG8400 handles level detection of aggressive media including acids, alkalis, and corrosive solvents. The highly polished fork minimizes material adhesion, and the all-welded construction prevents leakage. It performs reliably in reactors and mixing tanks where foam and agitation are present.

Key advantages:

  • Corrosion-resistant wetted parts: 316L / titanium / Hastelloy C-276

  • Immune to foam and gas-phase composition changes

  • Operating pressure up to 6.3 MPa (63 bar)

Food & Beverage Industry

In food and beverage production, the MG8400 monitors liquid levels in tanks containing beverages, beer, and aqueous solutions. The stainless steel sanitary construction and maintenance-free design meet strict hygiene requirements, while the clear LED red/blue indication simplifies on-site monitoring.

Key advantages:

  • 316L stainless steel hygienic construction

  • Maintenance-free, no calibration required

  • Clear LED red/blue on-site indication

Power Industry

In power plants, the MG8400 provides level control for boiler feedwater, condensate tanks, and cooling water systems. Its dual AC/DC power supply offers flexible integration into existing electrical infrastructure, and the IP67/IP68 housing withstands high-humidity and dusty environments.

Key advantages:

  • Dual power input: 24VDC or 220VAC

  • IP67/IP68 ingress protection

  • High reliability with no moving parts

Water & Wastewater Treatment

In water treatment and sewage facilities, the MG8400 is used for level control in pump stations, sedimentation tanks, and sludge thickeners. The short fork design allows installation at any angle, and the device is unaffected by medium flow rate or turbulent conditions in mixed liquid applications.

Key advantages:

  • Short fork for any-angle installation

  • Unaffected by medium flow rate and turbulence

  • Suitable for slurries and mixed liquids

  • Insertion length from 100 mm to 3000 mm

Pulp and Paper Industry

In pulp and paper mills, the MG8400 handles level detection of fibrous slurries, paper stock, and chemical additives. The tuning fork is resistant to material buildup and hanging, ensuring consistent switching performance even with viscous or sheet-like media.

Key advantages:

  • Resistant to material buildup and adhesion

  • Suitable for slurries and sheet-like media

  • Maintenance-free operation in continuous processes

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+86-183-8100-2380
chunhua.zhang@mega-tek.cn
hemin@mega-tek.cn
No.618, Kelin West Road, Wenjiang District,
Chengdu, Sichuan Province, China

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