MG9600 Series Vortex Flowmeter
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MG9600 Series Vortex Flowmeter

The MG9600 series vortex flowmeter is an extremely versatile flow instrument that covers flow metering, measurement, and control of liquids, gases, high/low temperature superheated steam, and saturated steam.
Vortex flowmeter is a type of velocity flowmeter, which is based on the Karman vortex theory and uses piezoelectric crystals to detect the vortex frequency generated by the fluid passing through the vortex generator, thereby measuring the fluid flow rate.
Vortex flow meters have been widely used in industries such as petroleum, chemical, steel, power, metallurgy, light industry, video, pharmaceuticals, and water treatment due to their excellent performance and high reliability.
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Product Features

Vibration-Resistant Signal Detection Architecture

The MG9600 integrates a piezoelectric sensing system with optimized vortex shedding structure, effectively suppressing external vibration interference and ensuring stable frequency signal extraction in high-vibration industrial environments.

Flexible Digital Configuration and Local Parameterization

Equipped with an intelligent electronics module, the instrument supports on-site configuration of measurement range, output mode, and calibration parameters via keypad or handheld communicator, enabling fast commissioning without system shutdown.

Precision Measurement for Multi-Phase Media

The MG9600 delivers high measurement accuracy across different media types:

  • Liquids: up to ±0.75% of reading

  • Gas and steam: up to ±1.5% of reading

    A wide turndown ratio up to 1:30 supports dynamic flow variations in process systems.

Dual-Mode Data Presentation

The local display simultaneously shows real-time flow rate and totalized flow, enabling operators to monitor instantaneous process conditions and cumulative consumption for energy and material balance.

Industrial Communication Interfaces

Supports multiple signal outputs including 4–20 mA, HART, RS485, and pulse, ensuring seamless integration with PLC, DCS, and SCADA systems in automated plants.

Extreme Process Capability

Designed for harsh operating conditions, the MG9600 withstands process temperatures up to 450 °C and pressures up to 25 MPa (optional up to 42 MPa), making it suitable for steam and high-pressure gas applications.

Integrated Temperature & Pressure Compensation

The MG9600T/R models incorporate built-in temperature and pressure compensation algorithms, improving measurement accuracy for compressible fluids and steam.

Robust Mechanical Design with Zero Moving Parts

The sensing structure contains no rotating or moving components, reducing mechanical wear and ensuring long-term reliability with minimal maintenance requirements.

Technical Specifications

General Specifications
Product DescriptuonMG9600 Series Vortex Flowmeter
MediumLiquid,gases,steams
Housing StructureDua compartment
Housing MaterialAluminum or stainless steel
Viscosity<10cp
Conduit Entry1/2"NPT or M20×1.5
Material304,316,316L,HC,PTFE lining,etc.
Electric
Power Supply     12~36VDC,3.6V lithium battery
Output Signal4~20mADC,HART,RS485,Pulse
Ambience
Process Temp.Limit-40~842F(-40~450℃)
Ambient Temp.Limit-40~185F(-40~85℃)
Storage Temp.Limit  -40~185F(-40~85℃)
Humidity Limit    0~100%Relative humidity
Pressure
Process Pressure 0~25MPa
Measurement Perfomance
Digital AccuracyLiquid:±1%(common),±0.75%(high accuracy),Insertion
Gas:±1.5%,±1%(Equiped with temperature and pressure
type:2.5%
compensation),Insertion type:2.5%
Rangedown Ratio    1:10-1:20 Max.1:30
Hazardous Locations Cetification
FMFactory Mutial (FM)Approvals
CEXExplosion Proof
CEIIntrinsically safe
CSACanadian Standards Association
IEIInternational Education Consortium
GRGOST Certification
Machinery
Sensor SealingGraphite gasket,others
Pressure RatingsPN16~PN250 ANSI 150LB~1500LB
Process ConnectionClamping mount DN15~DN150
Flange mount DN15~DN600
DiameterDN15~6001/2"~24"Other diameters please consult factory for avalible
SealingFactory sealing
Enlosure Ratings    IP65/P68


Application

The MG9600 Series Vortex Flowmeter is designed for accurate flow measurement of liquids, gases, saturated steam, and superheated steam in demanding industrial environments. Based on Karman vortex shedding technology and piezoelectric detection, it delivers stable measurement performance at temperatures up to 450 °C and pressures up to 25 MPa. With no moving parts, high vibration resistance, and optional temperature and pressure compensation, the MG9600 is ideal for continuous flow monitoring in complex process systems.

Chemical & Petrochemical Processes

The MG9600 is widely used in chemical reactors, pipelines, and steam distribution systems. Its corrosion-resistant materials (304/316/316L/PTFE lining) and high accuracy (±0.75% for liquids) ensure reliable flow measurement in aggressive media environments.

Key advantages:

  • High-temperature capability up to 450 °C

  • Stable performance in corrosive fluids and steam

  • Optional temperature and pressure compensation

Oil & Gas Industry

In oil and gas production and refining, the MG9600 measures gas, steam, and process liquids under high-pressure conditions. Its dual-compartment housing and explosion-proof certifications enhance operational safety in hazardous areas.

Key advantages:

  • Process pressure up to 25 MPa

  • FM / CSA / IECEx hazardous-area certifications

  • Multiple output signals (4–20 mA, HART, RS485, pulse)

Power Generation

The MG9600 is commonly applied in thermal power plants for steam flow measurement in boilers, turbines, and auxiliary systems. Its wide turndown ratio (up to 1:30) and real-time flow display support precise energy management.

Key advantages:

  • Accurate steam measurement (gas/steam ≤ ±1.5%)

  • Instantaneous and totalized flow display

  • High resistance to vibration and thermal stress

Food & Pharmaceutical Industry

In food and pharmaceutical production, the MG9600 is used to monitor gas and liquid flow in processing lines. Its maintenance-free design and stable digital output make it suitable for automated process control systems.

Key advantages:

  • No moving parts, low maintenance

  • Digital communication via HART / RS485

  • Suitable for clean process environments

Water & Wastewater Treatment

The MG9600 provides reliable flow measurement in water distribution networks and industrial wastewater systems. Its wide diameter range (DN15–DN600) allows flexible installation in different pipeline sizes.

Key advantages:

  • Wide pipe size coverage (DN15–DN600)

  • IP65/IP68 protection for harsh environments

  • Stable performance in low-viscosity fluids (<10 cP)

Pulp, Metallurgy & Heavy Industry

In pulp and paper mills and metallurgical plants, the MG9600 is used for steam and gas flow monitoring in high-temperature and high-vibration environments. Its rugged structure ensures long-term stability in harsh industrial conditions.

Key advantages:

  • Anti-vibration sensor design

  • Robust dual-chamber housing

  • Suitable for high-temperature industrial processes

FAQ – MG9600 Vortex Flowmeter

1) What types of fluids can the MG9600 measure?

The MG9600 is designed for multi-medium flow measurement, including liquids, gases, saturated steam, and superheated steam. It performs reliably in low-viscosity fluids (<10 cP) and is widely used in energy and process industries.

2) How does the MG9600 maintain accuracy in high-temperature steam applications?

The MG9600 uses a high-temperature piezoelectric sensor and optimized vortex shedding body. It can operate at process temperatures up to 450 °C, ensuring stable vortex signal detection even in superheated steam and high thermal stress conditions.

3) What makes the MG9600 suitable for high-pressure pipelines?

The instrument is engineered for demanding pressure environments, supporting operating pressures up to 25 MPa, with optional configurations reaching 42 MPa. Its dual-compartment housing and industrial sealing structure enhance safety and durability in pressurized systems.

4) Can the MG9600 be integrated into digital control systems?

Yes. The MG9600 supports multiple output and communication interfaces, including 4–20 mA, HART, RS485, and pulse output. This allows seamless integration with PLC, DCS, and SCADA systems for real-time monitoring and data acquisition.

5) How does the MG9600 handle flow fluctuations and wide operating ranges?

The MG9600 features a wide turndown ratio of up to 1:30, enabling accurate measurement across varying flow rates. Its digital signal processing algorithm ensures stable readings even under dynamic flow conditions.

6) Why is the MG9600 considered low-maintenance compared to other flowmeters?

Unlike turbine or mechanical flowmeters, the MG9600 has no moving parts in the sensing section. This design minimizes mechanical wear, reduces maintenance frequency, and ensures long-term measurement stability in harsh industrial environments.

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chunhua.zhang@mega-tek.cn
hemin@mega-tek.cn
No.618, Kelin West Road, Wenjiang District,
Chengdu, Sichuan Province, China

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